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(Guest)   JCS Archive   LED Lighting   LEDs yield 10x power reduction in Realtrax lock-on and Switch bulb power
 
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LEDs yield 10x power reduction in Realtrax lock-on and Switch bulb power
stan
Joined: May 18, 2008
Topics: 17   Replies: 16
posted on Feb 11, 2012 03:10 PM:
My Archive Category  

This is more a demonstration of applying LEDs than something practical to do given the triviality and required handiwork.

The stock bulb in an MTH Realtrax lock-on draws 1/2 Watt at 10V AC and doubles to 1 Watt at 18V AC. Apparently off-the-shelf 18V LED replacements with Christmas-light style press-in bases are not available at this time. Four white LEDs as used on 12V LED lighting strips popular for retrofitting passenger cars (about 5 cents per LED) can reduce power to less than 1/10 Watt per lock-on with no loss of brightness.





The idea is to mount the 4 LEDs at 90 degree angles aimed at the 4 lock-on lenses. The 3528 (3.5mm x 2.8mm footprint) surface-mount LED is one popular type used on 12V strips. The LEDs are mounted on 0.1" grid electronic prototyping project board. A 2.7k Ohm 1/8 Watt resistor limits the current into the 2 pairs of LEDs. Within each pair, the back-to-back (opposite polarity) wiring limits the reverse voltage across an LED since its mate will be forward conducting at 3 Volts.






The original 18V incandescent bulb has a wire diameter of 0.01" so #30 solid wire (also 0.01") is used to attach to the LED assembly.





As the photos show, even at less than 1/10th the power, the LEDs perform admirably. In fact, the LEDs hold there brightness at lower voltages better than the incandescent bulb.





 
JohnBoy
Joined: May 14, 2008
Topics: 83   Replies: 517
posted on Feb 12, 2012 10:16 AM:
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My Website  

Very nice project Stan. A vastly superior way to light these up. I'm betting you reduced the heat an order of magnitude as well.

John
 
stan
Joined: May 18, 2008
Topics: 17   Replies: 16
posted on Nov 7, 2013 03:16 PM:
My Archive Category  

Amending this to show the same 4-LED plus resistor design can replace the incandescent bulb in the Realtrax lever-switch control box. In this case the LEDs face upwards (rather than sideways) to illuminate the red or green lens. The components are the same as for the lock-on conversion.






 



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